Datasheet / Datenblatt 6PS04512E43W39693

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1

TechnicalInformation

6PS04512E43W39693

PrimeSTACK™

preparedby:OW
approvedby:AR

dateofpublication:2013-08-05
revision:2.0

Preliminarydata

Generalinformation


IGBTStackfortypicalvoltagesofupto500V

RMS

Ratedoutputcurrent300A

RMS

· High power converter
· Solar power
· Motor drives

· 62mm power module

Topology

B6I

Application

Inverter

Load type

Resistive, inductive

Semiconductor (Inverter
Section)

3x FF450R12KE4

Heatsink

Water cooled

Implemented sensors

Current, voltage, temperature

Driver signals IGBT

Electrical

Design standards

UL 94, prepared for UL 508C

Sales - name

6PS04512E43W39693

SP - No.

SP001129256

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2

TechnicalInformation

6PS04512E43W39693

PrimeSTACK™

preparedby:OW
approvedby:AR

dateofpublication:2013-08-05
revision:2.0

Preliminarydata

Characteristicvalues

DCLink

min.

typ.

max.

Rated voltage

V

DC

650

V

Notes
The voltage sensor VM110 is only used for measurement.It is realized no over-voltage shutdown.

InverterSection

min.

typ.

max.

Rated continuous current

V

DC

 = 800 V, V

AC

 = 500 V

RMS

, cos(

ϕ

) = 0.85,

f

AC sine

 = 5 Hz, f

sw

 = 2500 Hz, T

inlet

 = 40°C, T

j

 

 125 °C

I

AC

300

A

RMS

Continuous current at low
frequency

V

DC

 = 800 V, V

AC

 = 500 V

RMS

, f

AC sine

 = 0 Hz,

f

sw

 = 2500 Hz, T

inlet

 = 40 °C, T

j

 

 125 °C

I

AC low

220

A

RMS

Rated continuous current for
150% overload capability

I

AC 150%

 = 330 A

RMS

, t

on over

 = 60 s, t

recovery

 = 600 s,

T

j

 

 125 °C

I

AC over1

220

A

RMS

Over current shutdown

within 15 µs

I

AC OC

625

A

peak

Power losses

I

AC

 = 500 A, V

DC

 = 800 V, cos(

ϕ

) = 0.85, f

AC sine

 = 5 Hz,

f

sw

 = 2500 Hz, T

inlet

 = 40 °C, T

j

 

 125 °C

P

loss

2400

W

Controllerinterface

Driver and interface board

ref. to separate Application Note

DR210

min.

typ.

max.

Auxiliary voltage

V

aux

18

24

30

V

Auxiliary power requirement

V

aux

 = 24 V

P

aux

40

W

Digital input level

resistor to GND 10 k

, capacitor to GND 1 nF,

logic high = on

V

in low

0

1.5

V

V

in high

11

15

V

Digital output level

open collector, logic low = no fault, max. 15 mA

V

out low

0

1.5

V

V

out high

15

V

Analog current sensor output
inverter section

load max 5 mA, @ 300 A

RMS

V

IU ana2

V

IV ana2

V

IW ana2

4.7

4.9

5

V

Analog DC link voltage sensor
output

load max 5 mA, @ 900 V

V

DC ana

6.4

6.5

6.6

V

Analog temperature sensor
output unit 1 (NTC)

load max 5 mA,
corresponds to T

j

 = 125 °C at rated conditions

V

Theta NTC1

4.9

V

Analog temperature sensor
output inverter section (NTC)

load max 5 mA, @T

NTC

 = 82 °C

V

Theta NTC2

10

V

Notes
Over temperature shut down must be realized by customer.

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3

TechnicalInformation

6PS04512E43W39693

PrimeSTACK™

preparedby:OW
approvedby:AR

dateofpublication:2013-08-05
revision:2.0

Preliminarydata

Systemdata

min.

typ.

max.

EMC robustness

according to IEC 61800-3 at named
interfaces

V

Burst

2

kV

power

V

Burst

1

kV

control

V

surge

1

kV

aux (24V)

Storage temperature

T

stor

-40

85

°C

Operational ambient
temperature

PCB, DC link capacitor, bus bar, excluding cooling
medium

T

op amb

-25

55

°C

Cooling air velocity

PCB, DC link capacitor, bus bar, standard atmosphere

V

air

0.3

m/s

Humidity

no condensation

Rel. F

5

85

%

Vibration

according to IEC60721

5

m/s²

Shock

according to IEC60721

40

m/s²

Protection degree

IP00

Pollution degree

2

Dimensions

width x depth x height

215

280

120

mm

Weight

7.7

kg

Heatsinkwatercooled

min.

typ.

max.

Water flow

according to coolant specification from Infineon

V/

t

10

dm³/min

Water pressure

8

bar

Water pressure drop

p

50

mbar

Coolant inlet temperature

T

inlet

-40

40

°C

Overviewofoptionalcomponents

Unit 1

Inverter

Section

Unit 3

Parallel interface board

Optical interface board

Voltage sensor

×

Current sensor

×

Temperature sensor

×

Temperature simulation

DC link capacitors

Collector-emitter Active Clamping

Notes
Setting of Active Clamping TVS-Diodes: V

Z

 = 824 V

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4

TechnicalInformation

6PS04512E43W39693

PrimeSTACK™

preparedby:OW
approvedby:AR

dateofpublication:2013-08-05
revision:2.0

Preliminarydata

fo - derating curve IGBT (motor), Diode (generator)

cos(phi) = ±0,85

T

cool medium

 = 40°C

f

0

 [Hz]

I/I

norm

 [%]

0

5

10

15

20

25

30

35

40

45

50

55

0

10

20

30

40

50

60

70

80

90

100

110

120

motor ; 100% = 300 A rms permanent
generator ; 100% = 295 A rms

fsw - derating curve IGBT (motor), Diode (generator)

cos(phi) = ±0,85

T

cool medium

 = 40°C

f

sw

 [Hz]

I/I

norm

 [%]

2000

4000

6000

8000

10000

12000

14000

0

10

20

30

40

50

60

70

80

90

100

110

120

130

motor ; 100% = 300 A rms permanent
generator ; 100% = 295 A rms

Zth heat sink to ambient per switch

T

cool medium

 = 40°C

time [s]

Zth heat sink to ambient [K/W]

0.1

1

10

100

1000

0.000

0.010

0.020

0.030

0.040

0.050

0.060

0.070

0.080

i:   
r

i

[K/W]:   

τ

i

[s]:   

1   
0.00002   
0.966   

2   
0.03514   
1.526   

3   
0.01938   
4.172   

4   
0.0102   
15.47   

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5

TechnicalInformation

6PS04512E43W39693

PrimeSTACK™

preparedby:OW
approvedby:AR

dateofpublication:2013-08-05
revision:2.0

Preliminarydata

Mechanicaldrawing

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6

TechnicalInformation

6PS04512E43W39693

PrimeSTACK™

preparedby:OW
approvedby:AR

dateofpublication:2013-08-05
revision:2.0

Preliminarydata

Circuitdiagram

+

-

B

Eic

eDRIV

ER

BOT

TOP

HB A IGBT BOT

Output

Input

20

21

3

4

HB B IGBT BOT

HB A IGBT TOP

HB B IGBT TOP

HB C IGBT BOT

HB C IGBT TOP

23

24

2 HB A error

HB B error

HB C error

22

5

6

16

15

Temp. error

Voltage error

NC

19

25

37

GND digital

GND digital

GND digital

Digita

l circuit

NC

NC

33

34

18

35

14

17

36

NC

NC

NC

NC

NC

1 True earth/shield

+

-

C

Eic

eDRIV

ER

BOT

TOP

J

+

-

A

Eic

eDRIV

ER

BOT

TOP

Anal

og 

circ

uit

30

31

32

29

7

HB A current

HB B current

HB C current

Temperature

Voltage DC-Link

11

12

13

GND analog

GND analog

GND analog

Output

Power 

sup

ply

10

28

8

26

13V÷30V

GND

GND

13V÷30V

In

Out

15V/50mA

15V/50mA

9

27

Overcurrent

HB A

Overcurrent

HB B

Overcurrent

HB C

Und

ervolta

ge

Overtemp

. output

stage

Overtemp

. PCB

Overvolta

ge

DC

-Link

Error 

me

ssages

Error 

me

ssages

Option V

Voltage measurement

High voltage

area in grey

V

CE(sat)

/ supply

V

CE(sat)

/ supply

V

CE(sat)

/ supply

PTC

X= high level with required external pull up resistor.

Error Table

X

Undervoltage power supply

X

X

X

X

Overvoltage DC-Link (Option)

X

Overtemperature PCB

X

X

X

X

Overtemperature output stage

X

X

X

Overcurrent HB C

X

X

X

Overcurrent HB B

X

X

X

Overcurrent HB A

X

Error Driver Core HB C

X

Error Driver Core HB B

X

Error Driver Core HB A

Voltage

Pin 16

Temp.

Pin 6

HB C

Pin 5

HB B

Pin 22

HB A
Pin 2

Error  outputs (open collector)

Mana

For detailed technical information please refer the PrimeSTACK manual.

safety separation between

high voltage area and

low voltage area

6PS

-C3

-V

-Re

v03

SUB-D-Connector 37pole male

front view

1

female thread
UNC4/40

Option DC link capacitors

+

-

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7

TechnicalInformation

6PS04512E43W39693

PrimeSTACK™

preparedby:OW
approvedby:AR

dateofpublication:2013-08-05
revision:2.0

Preliminarydata

Terms&Conditionsofusage


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departmentswillhavetoevaluatethesuitabilityoftheproductfortheintendedapplicationandthecompletenessoftheproduct
datawithrespecttosuchapplication.

Thisproductdatasheetisdescribingthecharacteristicsofthisproductforwhichawarrantyisgranted.Anysuchwarrantyis
grantedexclusivelypursuantthetermsandconditionsofthesupplyagreement.Therewillbenoguaranteeofanykindforthe
productanditscharacteristics.

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Forthosethatarespecificallyinterestedwemayprovideapplicationnotes.

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contactthesalesoffice,whichisresponsibleforyou.

ShouldyouintendtousetheProductinaviationapplications,inhealthorliveendangeringorlifesupportapplications,please
notify.Pleasenote,thatforanysuchapplicationsweurgentlyrecommend
-toperformjointRiskandQualityAssessments;
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andthatwemaymakedeliverydependedontherealization
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SafetyInstructions


Priortoinstallationandoperation,allsafetynoticesandwarningsandallwarningsignsattachedtotheequipmenthavetobe
carefullyread.Makesurethatallwarningsignsremaininalegibleconditionandthatmissingordamagedsignsarereplaced.To
installationandoperation,allsafetynoticesandwarningsandallwarningsignsattachedtotheequipmenthavetobecarefully
read.Makesurethatallwarningsignsremaininalegibleconditionandthatmissingordamagedsignsarereplaced.

Maker
Infineon Technologies